Basically the brake controller or brake controller wiring is at fault and will need to be checked an fixed as necessary. Some common mistakes to avoid during installation of the unit The power (black) wire from the car's battery to the car's socket in pin no. If you are at an office or shared network, you can ask the network administrator to run a scan across the network looking for misconfigured or infected devices. With an electric over hydraulic brake setup, you get the best of both worlds – the great braking control that an electric brake controller provides and the stopping power of hydraulic brakes. If actuator passes Battery Test the problem is not in the actuator, if actuator fails Battery Test, contact the Technical Dept. When you’re pulling a trailer and facing an emergency stop, a fraction of a second can translate into a few too many feet in stopping distance. I have had disc brakes on my last coach 2011 Big Country with HydraStar Pump and on my present coach, 2019 Bighorn with Titian Pump being pull by 2011 Ford F-350 with Factory Brake controller with the Electric/Hydraulic setting, and have never had a problem with cycling. If you are on a personal connection, like at home, you can run an anti-virus scan on your device to make sure it is not infected with malware. The shorter the brake lines are between the HydraStar™ unit and the trailer brakes, the faster the brakes on the trailer will respond. Please enable Cookies and reload the page. Unlike mechanical override brakes, the output from the Hydrastar actuator is adjustable from the driver’s seat with electronic in-car controller to adjust the Hydrastar’s output. Units should be installed by an auto-electrician. Hydrastar Trailer Brake Actuators. Connect the brake line from the trailer brakes to the ³⁄₁₆" inverted flare fitting on the actuator. Expert Reply: A dead breakaway batter can cause an actuator to not work properly. Failure to do so may result in a faulty test. 890 Rudolph Way | Greendale, IN, 47025; Email: info@hydrastarusa.com; Phone: 812.655.4544; Fax: 513.202.0079 with Hydrastar® Trailer Brake Actuators When you’re pulling a trailer and facing an emergency stop, a fraction of a second can translate into a few too many feet in stopping distance. Simply wire the brake actuator with the hardware provided, insert the brake line in to the actuator, and say goodbye to all your surge brake problems. Consult brake manufacturer for maximum pressures) HBAC16-CLR* 1600 psi HydraStar XL Hydraulic Brake Actuator/Controller with Plug-in Command Unit (Recommended for Dexter, Kodiak, and other brands of disc brakes. CONNECT the brake line on the towed vehicle to the Hydrastar™ actuator. The Hydrastar electric over hydraulic (EOH) trailer brake actuator gives you the reliability and confidence you expect and need from your trailer braking system. The HydraStar wiring diagram come in the box with the HydraStar unit. Newly Updated 1200 PSI Hydrastar Actuator Offers. Check Break-Away Battery System wiring. Cloudflare Ray ID: 64593d281e2a0f52 4. Cargo’s Hydrastar trailer brake actuators deliver the industry’s fastest response time to provide maximum braking safety for your towed trailer/vehicle. Hydrastar Troubleshooting Video - YouTube. 2. This unit was the first mass produced trailer electric over hydraulic brake actuator and remains the leader in design and technology of brake actuators. If there is voltage there then the problem is somewhere on the wiring from the trailer 7-way to your electric over hydraulic actuator. Flush existing brake system and lines with mineral spirits (not mineral oil), DOT 3 or Trailer Brake Actuators | Troubleshooting Hydraulic Trailer Brakes For Information About Hydrastar Hydraulic Trailer Brakes. You may need to download version 2.0 now from the Chrome Web Store. Brake line must be compatible with DOT 3 & DOT 4 brake fluid. Troubleshooting the Hydrastar line of hydraulic trailer brake actuators. Please Call (812) 655-4544 Carlisle Hydrastar - 1600 PSI, Carlisle -Elec/Hydraulic - Brake Actuator (For Disc Brakes Only) Free Delivery Newly updated Generation 7 HydraStar actuator offers: Faster response for reduced stopping distance Simplified wiring -with only 4 wires Draws power only when brakes are applied - no need for accessory switch. Re-bleed the trailer braking system (bleed Hydrastar first), Check for proper wiring of the Break-Away System, Check for proper function of the Break-Away Switch, If still having issues contact Hydrastar Technical Dept. HYDRASTAR electric over hydraulic brake actuator is manufactured by Cargo Towing in the USA, an industry leader in the design and technology of brake actuators. Flush existing brake system and lines with DOT 3 or DOT 4 brake fluid prior to connecting to the Dexter E/H unit. • 3. Blue brake controller wiring from the Hydrastar SHOULD NOT be wired in to the Break-Away Battery System. Your IP: 5.35.247.222 Remove the red plastic plug from the brake port on the Hydrastar™ unit. While this controller SHOULD work with the HydraStar # HBA16 we have found that the integrated controllers are a bit more finicky than the aftermarket ones. LOCATION of the HydraStar™ actuator is at the discretion of the vehicle owner. 2. Performance & security by Cloudflare, Please complete the security check to access. 3. The same gaug Check Break-Away Battery System wiring. Unlike mechanical override brakes, the output from the Hydrastar actuator is adjustable from the driver’s seat with electronic in-car controller to adjust the Hydrastar’s output. The actuator receives electric signals from the tow vehicle's brake controller and applies pressure to the trailer's hydraulic brakes. Hydrastar Trailer Brake Actuators. Detach all wires from the Actuator leaving only the blue, black, white and yellow or blue w/ white striped wires. Hydrastar Gooseneck Trailer Brake Actuators are easy to install and meet all DOT and federal braking system requirements. Blue brake controller wiring from the Hydrastar SHOULD NOT be wired in to the Break-Away Battery System. Vastly superior to surge brakes… eliminates feel of being pushed by trailer and problems with backing a trailer uphill; ... ElectraStar Electric Brake 381-7021 Actuator/Controller with Plug-in Command Unit (For electric brakes only) Completing the CAPTCHA proves you are a human and gives you temporary access to the web property. Certain models require the HydraStar control adapter module (HBA-CAM2; sold separately) to work with the HydraStar electric-over-hydraulic brake actuator. If problem is not solved, conduct Battery Test (see Battery Test Procedures) If actuator passes Battery Test the problem is not in the actuator, if actuator fails Battery Test, contact the Technical Dept. IMPORTANT NOTE: The HBA-CAM is intended only for use with HydraStars with serial numbers of 313800 and higher on HBA-10’s, 705700 and higher on … Hydrastar - 1200 psi Brake Actuator Generation 7 for boat trailers requires the Tekonsha iPrimus, P2 or P3 hardwired proportional controller. Hydrastar HBA16 Actuator Troubleshooting Not Working with Dodge Integrated Brake Controller Sounds like you have an integrated brake controller installed in your 2012 Ram 3500. Spare parts for Hydrastar including Hydrastar cap, electric circuit board hydraulic pump and electric motor for the brake actuator. The Hydrastar™ actuator and trailer brakes are not designed to function as a park brake. * Use a 12 Volt battery source, isolate the wires from the Hydrastar when conducting the BATTERY Test, 2 page sales sheet highlights the industry's leading trailer brake actuator, Attach BLACK wire to positive(+) terminal, attach WHITE wire to negative(-) terminal, Attach BLACK wire and BLUE wire to positive(+) terminal, attach WHITE wire to negative(-) terminal, Attach YELLOW wire to positive(+) terminal, attach WHITE wire to negative(-) terminal, Check for proper wiring of the actuator (see wiring diagram), Check for proper wire size (12 gauge wire is required), Check for proper ground (must be ground through the tow vehicle and to the trailer), Check to ensure unit is receiving power from the tow vehicle (black and blue wire from the actuator), Check for compatibility with the tow vehicle (see compatibility chart), If HBA-CAM is required, ensure CAM is wired correctly, If problem is not solved, conduct Battery Test (see Battery Test Procedures). with Hydrastar® Trailer Brake Actuators. Cargo’s Hydrastar trailer brake actuators deliver the industry’s fastest response time to provide maximum braking safety for your towed trailer/vehicle. Use the in cab controller to adjust the HydraStar's output and set up your hydraulic brakes to match the load for the ultimate in control and safety.
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